Racking and Shelving Used Powder Coatings

AAB Group‘s advanced powder coating technology provides industrial racking and shelving systems with a durable, high-performance surface solution. Utilizing an electrostatic spray and high-temperature curing process, it forms a dense, uniform coating resistant to chemicals, moisture, and physical impact. This environmentally sustainable method eliminates solvents, avoids common paint defects, and extends equipment lifespan. Customizable colors and texture aid warehouse organization, while compliance with ROHS, REACH, ISO9001, and ISO14001 ensures quality and reliability for modern industrial demands.

Industrial racking and shelving systems are essential to businesses, providing critical storage and organizational solutions. However, these systems must not only support heavy loads but also endure long-term challenges such as exposure to chemicals, moisture, frequent friction, and physical impact. By utilizing advanced powder coating technology, AAB Group offers a comprehensive surface solution for industrial shelving that exceeds the performance of traditional coatings. This solution delivers exceptional durability, high performance, and environmental sustainability, perfectly aligning with the stringent demands of modern enterprises for efficiency, safety, and sustainability.

AAB Group's powder coating employs a dry process based on electrostatic spraying and high-temperature curing. Fine powder composed of resins, curing agents, pigments, and functional additives is electrostatically applied to the metal shelving surface. Through baking, the powder melts and levels to form a dense, uniform coating. This process eliminates the need for liquid solvents, fundamentally avoiding common defects of traditional paint such as dripping, running, and bubbling.

Powder coating is more than just an external layer for shelving—it is a strategic investment that enhances equipment asset value, ensures operational safety, and fulfills environmental responsibility. By choosing AAB Group, you select a time-tested protection solution that not only provides robust physical and chemical resistance but also, with its customizable colors and appearance, supports warehouse 5S management and zone identification. This enables your storage systems to stand firm amid severe industrial challenges, offering lasting support for your logistics and production core.

Our products comply with international environmental standards such as ROHS and REACH, and are certified under the ISO9001 Quality Management System and ISO14001 Environmental Management System, ensuring reliable quality and customer confidence.

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Advantages of AAB Group Powder Coatings

Exceptional Durability and Protection

Superior Physical Performance: Our coating boasts excellent pencil hardness (up to 1H) and impact resistance (50 kg·cm), effectively preventing scratches, dents, and wear caused during material handling and storage, thereby maintaining the appearance and structural integrity of the shelving over the long term.

Outstanding Corrosion Resistance: The coating provides complete coverage over all surfaces, including edges and hard-to-reach areas, forming a seamless protective barrier that strongly resists moisture and chemical erosion, fundamentally preventing rust. Tests confirm 100% adhesion, ensuring long-lasting coating integrity without peeling.

Extended Service Life: Compared to conventional paint, powder coating offers greater thickness (up to 60–100 μm) and significantly enhanced durability, extending the lifecycle of shelving systems, reducing replacement frequency, and lowering total cost of ownership.

Broad Application Adaptability

Ideal for Indoor Applications: AAB Group's standard powder coating is an excellent choice for indoor warehousing and shelving systems, offering a wide range of customizable colors and gloss levels to meet aesthetic and identification needs across different environments.

Targeted Product Series: We provide a variety of formulations, including epoxy resin powder coatings. The epoxy series, known for its excellent chemical resistance, flexibility, and abrasion resistance, is particularly suitable for humid indoor environments or areas with chemical exposure. Additionally, we offer antimicrobial epoxy coatings, providing extra protection for industries with stringent hygiene requirements, such as food and pharmaceuticals.

Efficiency and Cost-Effectiveness

Rapid Production Turnaround: The process is highly efficient, allowing small batches of shelving to be coated and ready for use in approximately one hour, supporting quick deployment or maintenance of storage systems.

Excellent Coverage and Stability: The product offers high coverage (9–12 m²/kg at 60 μm) and good storage stability (no caking after three weeks at 40°C), with a shelf life of up to 12 months, ensuring application efficiency and optimal material utilization.

Commitment to Safety and Environmental Responsibility

Green Production Process: The entire coating process emits almost no volatile organic compounds (VOCs) or harmful gases, improving the working environment for operators. Excess powder can be recycled and reused, achieving high material utilization and minimizing waste.

Energy Efficiency and Low Carbon Footprint: Utilizing advanced curing technology, the process consumes less energy compared to traditional paint baking methods, helping businesses reduce their carbon footprint.

Applications of AAB Group's Powder coatings in Racking and Shelving System