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High Gloss Powder Coatings

AAB Group‘s high-gloss powder coating is an environmentally friendly finishing material in solid powder form, capable of forming a bright, smooth, and nearly mirror-like high-gloss coating on metal surfaces. It is valued not only for its excellent decorative appeal but also for its outstanding durability, making it widely used in a variety of fields such as home appliances, automotive parts, architectural hardware, electronic product casings, modern furniture, and industrial equipment. Our high-gloss powder coatings are available in various colors and can also be customized in texture according to customer requirements.

High-gloss powder coating is an environmentally friendly finishing material in solid powder form, capable of forming a bright, smooth, and nearly mirror-like high-gloss coating on metal surfaces. It is valued not only for its excellent decorative appeal but also for its outstanding durability, making it widely used in a variety of fields such as home appliances, automotive parts, architectural hardware, electronic product casings, modern furniture, and industrial equipment.

Once cured, the coating exhibits multiple superior properties: high hardness, scratch resistance, corrosion resistance, UV resistance, and strong weatherability. These ensure that products maintain both a vibrant appearance and structural stability over long-term use. Moreover, the material is solvent-free and low in pollution, with the coating process generating almost no volatile organic compounds (VOCs), meeting today’s stringent requirements for green and sustainable manufacturing.

In terms of application, high-gloss powder coating offers high material utilization and excellent leveling performance, contributing to improved coating efficiency and reduced material waste. Although it demands higher standards for substrate pretreatment and application techniques and comes at a relatively higher cost compared to conventional powder coatings, it excels in high-end applications where aesthetics and durability are critical. It has thus become an important direction in modern coating technology. Our high-gloss powder coatings are available in various colors and can also be customized in texture according to customer requirements.

Our High Gloss Coatings' Main Specification

Item No.

Test Item

Test Method

Test Result

01

Film Thickness

KETT Electromagnetic Thickness Gauge

60-80μm

02

Storage Stability

Storage at 40°C for 3 weeks

No caking

03

Particle Size Analysis

MALVERN 2600 Particle Size Analyzer

D[V,0.5]: 36-40μm

04

Color Difference

Datacolor Colorimeter

ΔE < 0.5

05

Pencil Hardness

Pencil Hardness Tester

1H

06

Impact Resistance

ERICHSEN Testing Machine

50 kg·cm

07

Adhesion

Cross-cut Test 1mm×100

100%

08

Application Method

Electrostatic Spraying

09

Curing Condition

200℃×10mins (Substrate Temperature)

10

Appearance

Powder

11

Color and Gloss

Customizable, suitable for all colors.

12

Coverage(@60μm)

9-12m2/kg

13

Specific Gravity

1.2-1.7g/cm3 up to colors

14

Shelf Life

12 months at dry ventilation conditions below 30℃

15

Certification

RoHSREACHISO9001

Our High Gloss Coatings' Advantages

1. Superior Decorative Appeal and Visual Excellence

  • Mirror-like high-gloss finish: The coating surface is smooth and bright, achieving a near-mirror high gloss (typically above 85 GU), giving products a premium, refined, and modern visual texture.

  • Rich and vibrant color performance: Colors are vibrant, pure, and highly stable, meeting diverse design needs and significantly enhancing the product’s appearance and brand recognition.

  • Excellent leveling properties: After application, the coating self-levels to form a smooth, orange-peel-free, and particle-free perfect surface.

2. Outstanding Physical and Chemical Performance

  • Exceptional durability: The coating offers high hardness (up to 2H or higher) and excellent scratch resistance, effectively resisting daily wear and tear.

  • Superior weather and UV resistance: Even with long-term outdoor exposure to sunlight, rain, and wind, it maintains gloss and color retention, resists yellowing or chalking, and ensures a long service life.

  • Strong corrosion resistance: Provides excellent resistance to common chemicals, solvents, oils, and humid environments, with outstanding salt spray test performance, making it suitable for harsh conditions.

3. Environmental and Health Safety

  • 100% solid content, zero VOC emissions: Contains no harmful solvents during production and application, generating almost no volatile organic compounds. It is safe for operators and complies with the world’s strictest environmental regulations (e.g., REACH, RoHS).

  • High material utilization: Oversprayed powder can be recycled and reused, with utilization rates typically exceeding 95%, significantly reducing waste and overall costs.

  • Free of heavy metals: The formulation contains no harmful heavy metals such as lead or chromium, ensuring safety and environmental friendliness.

4. Efficient Application and Economic Benefits

  • High coating efficiency: A single application achieves the desired thickness, with fast leveling and curing, saving time and energy.

  • Excellent cost-effectiveness: While the material cost may be slightly higher than conventional coatings, its high utilization rate, low rejection rate, no need for environmental treatment costs, and reduced maintenance expenses due to long lifespan make it more competitive in total lifecycle cost.

  • Broad process adaptability: Suitable for various metal substrates (e.g., aluminum, steel, magnesium alloys) and customizable in color and texture to meet personalized design requirements.

Classification and Typical Application

Classification

Specific Category

Key Characteristics

Typical Application Areas

By Resin System

Epoxy High-Gloss Powder Coatings

Excellent adhesion, high hardness, strong chemical resistance, limited weatherability (prone to chalking/yellowing)

Indoor environments: Filing cabinets, chassis housings, shelving, hardware tools, laboratory equipment

Polyester High-Gloss Powder Coatings

Balanced overall performance, excellent weatherability and UV resistance, good decorative appeal

Outdoor/durable environments: AC outdoor units, outdoor lighting fixtures, fencing, automotive aluminum wheels, garden furniture

Epoxy-Polyester Hybrid

Cost-effective, good leveling, mechanical and chemical resistance between epoxy and polyester

General-purpose: Household appliance housings (e.g., washing machine panels), office furniture, radiators, general metal products

Acrylic High-Gloss Powder Coatings

Very high gloss and fullness, excellent weatherability and gloss retention, stain-resistant

High-end decoration: Premium appliance panels (e.g., refrigerators), automotive exterior trim, motorcycle components

Fluorocarbon High-Gloss Powder Coatings

Super-weatherable (up to 20+ years), exceptional corrosion resistance and self-cleaning properties, high cost

Demanding outdoor/landmark architecture: Premium architectural aluminum curtain walls, airport facilities, cross-sea bridge components

By Functional Property

Antibacterial High-Gloss Powder Coatings

Contains antibacterial agents (e.g., silver ions), provides lasting antibacterial and anti-mold functions

Hygiene-sensitive settings: Medical equipment housings, kitchen appliances, school/hospital furniture, food processing equipment

Conductive High-Gloss Powder Coatings

Provides electromagnetic interference (EMI) shielding or electrostatic discharge (ESD) dissipation

Electronics & Electrical: Server cabinets, electronic instrument enclosures, communication base station shielding covers

High-Temperature Resistant High-Gloss Powder Coatings

Withstands long-term temperatures above 200°C while maintaining gloss and adhesion

High-temperature environments: BBQ grills, heaters, engine components, lighting fixtures (especially LED heat sinks)

Scratch & Abrasion Resistant High-Gloss Powder Coatings

Extremely high surface hardness (up to 3H or more), excellent scratch resistance

High-wear scenarios: High-speed rail/subway interior panels, luggage shells, fitness equipment, frequently used tool panels

By Surface Effect

Solid Color High-Gloss

Full, even color, achieving a perfect mirror-like finish

Widely used in all fields requiring a bright appearance; the base effect

Metallic Effect High-Gloss

Contains aluminum or bronze flakes, presents a metallic shimmer with high gloss

Premium appliance handles, trim strips, lighting fixtures, musical instruments, bathroom hardware

Pearlescent/Color-Shift Effect High-Gloss

Contains pearl pigments, presents soft pearlescence or angle-dependent color effects

Cosmetic packaging, high-end electronics housings, artistic decorations, motorcycle helmets

Clear/High-Gloss Topcoat

High transparency, used as a protective, brightening layer over plated, etched, or colored surfaces

Protective topcoat for signage, metal logos, premium faucets

By Gloss Level

Super High-Gloss

Gloss ≥ 95 GU, achieving a mirror-like effect, requires extremely high substrate smoothness and process control

Luxury packaging boxes, high-end decorative parts, display models, premium cosmetic containers

Standard High-Gloss

Gloss 80-95 GU, bright and smooth, the most common high-gloss standard

Appearance parts for the vast majority of appliances, automotive components, general industrial goods

Soft High-Gloss/Satin Gloss

Gloss 60-80 GU, soft reflection, reduces glare, smooth tactile feel

Laptop housings, high-end office equipment, medical device control panels, automotive interior trim

Package and Storage

25 kg/box, dry ventilation conditions below 30℃.

Feel free to contact us for customized products' specification and package

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